Computer Numerical Control (CNC) machinery is becoming more popular, and it’s not difficult to see why. These prototype manufacturing techniques remove many of the obstacles that prevent designers from creating the products of their desire. One of the interesting facts about using CNC machinery is that you can make very complex components with a high level of precision not possible with traditional methods of the past.
Whether you want to produce the most durable parts or have a complex and innovative product design in mind, you should highly consider using CNC machinery for your new coming project.
Computer Numerical Control machines have brought about positive changes in manufacturing. A CNC machine contains specific software to control cutting tools or other manufacturing equipment. A programmer uploads a digital model of the component or product from a computer-aided design system to program the machine. Then, using a Computer Numerical Control coding language (G-Code), the programmer gives the machine detailed manufacturing instructions such as:
- From where to perform certain actions
- How fast to perform each process
- What parts of machinery must be coordinated to perform the action
- The rate at which raw material is fed into a machine or workstation.
You’re wondering why you should consider CNC machining for your product design needs. CNC turning enables product designers to manufacture more complex components. Basically, these machines are particularly helpful for manufacturing parts with angles that are not easy to measure and cut manually. But there are many other reasons for using CNC machinery in the modern manufacturing industry, which are discussed below:
When you create a part or product by yourself or using traditional methods, you cannot get the same accuracy & consistency as you can with CNC machinery like the cutting-edge options available at Revelation Machinery. CNC machines use creative designing software and fine-tuned precision tools to make and replicate multiple parts that are virtually alike. Even the most sophisticated conventional machines cannot replicate these results.
Moreover, you will get a very uniform end product. At the industrial level where high uniformity is important (automotive, dental, aerospace, and medical industries), this is a major benefit. It is also important for companies manufacturing complex machines or electronics that need different parts to fit together. Any slight change in size, shape, or texture may cause the final product to be defective. However, with CNC machinery, you can create and replicate almost anything even if it’s detailed and highly complex.
Manual machining can only continue if there are skilled workers to operate the machines. The manufacturing process closes when workers take leave or go home at the end of their workday.
However, CNC machines have the significant advantage of operating 24 hours a day, 365 days a year. This depends on the business design, but in different cases, the operator can handle the machine’s computer and set it as many times as needed to produce the desired part.
As the less human intervention is required as compared to manual machining, less experienced engineers and skilled workers are required. As a result, machine shops can increase their productivity.
Unlike traditional machinery & manual manufacturing, which needs a programmer to operate or monitor the process. One interesting fact is that CNC machinery is a more hands-off approach. Most CNC machines operate automatically without direct input or output from engineers. As soon as it receives instructions from the computer and the manufacturer produced the raw materials, the machine is ready to go. So, you make parts faster, as it doesn’t require manual labour or excessive time. Some machines may even run throughout the day.
Using minimum resources and labour also causes cost savings. When you sustain your resources, you can either reinvest your savings in making more parts or you can lower the retail price of your final product to gain a competitive advantage and fascinate customers. Also, you’ll also save on overhead costs when you outsource your product development to a full-service CNC machinery provider. The manufacturer is enabling for buying software licenses and machinery, repairing machines, cutting tools, and hiring staff to supervise the process. You will only pay for the end result.
A final benefit of using CNC machinery is that it provides you with more manufacturing options. Moreover, you can begin with a limited & less run of high-quality ingredients. Later, if the product demand is high or you need to quickly scale to corner the market, it is much easier to manufacture more parts using a CNC machine. What’s more, the consistency & quantity of your product remains good whether you’re making just a few parts or thousands. You can determine how many parts you need at any given time and minimize excess inventory.
It’s also very easy to recreate, even years after you first created it. As long as you have the design safely stored in the CNC software, you can go back to it as often as you like.
With the many benefits of using CNC machinery in manufacturing, it is an option that every product designer and business manager should seriously consider.